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Aluminum Die Casting from Vietnam's Premier Foundries

High-pressure die casting with ±0.05mm tolerance. From tooling design to finished parts — at 40%+ savings over China.

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Vietnam's Die Casting Industry

Vietnam has become a serious contender in aluminum die casting, driven by investment from Japanese, Korean, and Taiwanese manufacturers who established operations in the country over the past 15 years. This technology transfer has created a mature domestic supply base with modern equipment and trained operators.

Vietnamese die casting factories now operate cold chamber machines from 200T to 2000T — capable of producing complex automotive, industrial, and consumer electronics components that previously could only be sourced from China or established Southeast Asian hubs like Thailand.

The cost advantage is substantial. Die casting involves both tooling (one-time) and per-piece costs, and Vietnam is competitive on both fronts. Tooling typically runs 40–50% less than China, while per-piece costs are 25–35% lower before the additional tariff savings.

Capabilities

High-Pressure Die Casting

Cold chamber machines 200T–2000T. Ideal for aluminum automotive and industrial components with complex geometries and thin walls.

Tooling Design & Fabrication

In-house tool design with Moldflow simulation. H13 and premium tool steels. Multi-slide capability for complex undercuts.

CNC Post-Machining

In-house CNC milling, drilling, and tapping for critical surfaces. Keeps the entire process under one roof.

Gravity & Low-Pressure Casting

For lower volumes and thicker-walled parts. Better mechanical properties than HPDC. Ideal for structural components.

Materials & Specifications

Alloys

  • ADC12 / A383
  • A380
  • A360
  • AlSi10Mg
  • AlSi12
  • Zamak 3, Zamak 5 (Zinc)
  • AZ91D (Magnesium)

Part Specs

  • Tolerance: ±0.05mm
  • Surface: Ra 0.8–3.2 μm
  • Wall thickness: 1.0mm min
  • Part weight: 10g–15kg
  • Draft angle: 1–3°

Tooling

  • Steel: H13, P20
  • Life: 100K–500K shots
  • Lead time: 4–8 weeks
  • Simulation: Moldflow, MAGMA
  • Slides: Up to 4-way

Applications

Automotive

Engine brackets, transmission housings, sensor covers, heat sinks, structural nodes

LED & Lighting

Heat sink housings, lamp bodies, driver enclosures, reflector frames

Power Tools

Motor housings, gear cases, handle frames, trigger guards

Telecommunications

Base station housings, connector bodies, antenna mounts, filter cavities

Furniture Hardware

Chair bases, table legs, cabinet hinges, decorative pulls

Industrial Equipment

Pump housings, valve bodies, pneumatic cylinder ends, manifolds

Frequently Asked Questions

What die casting alloys do you work with?

Primarily aluminum alloys: ADC12 (A383), A380, A360, AlSi10Mg, and AlSi12. We also offer zinc die casting (Zamak 3, Zamak 5) and magnesium die casting for lightweight applications.

What's the typical tooling lead time?

Die design and fabrication: 4–6 weeks for standard complexity, 6–8 weeks for complex multi-slide tools. We use P20 and H13 tool steel with 100K–500K shot life depending on alloy and complexity.

Can you do post-machining on cast parts?

Yes — most of our die casting partners have in-house CNC departments for post-machining critical surfaces, drilling, and tapping. This keeps everything under one roof for better quality control.

What's the minimum order for die casting?

Die casting is inherently a volume process due to tooling costs. Minimum practical order is typically 500–1,000 pieces to amortize tooling. For prototyping, we recommend gravity casting or CNC machining instead.

How do you inspect cast parts?

X-ray inspection, CT scanning, CMM dimensional checks, spectrometer material verification, porosity analysis, and pressure leak testing. All available at our partner factories.

What about secondary operations?

Deburring, shot blasting, vibratory finishing, CNC machining, threading, anodizing, powder coating, plating, and assembly. Our factories handle the full value chain.

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